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EV Project - Progress
Kapiti, New Zealand
Current Tasks
Stage 4
- Find additional sponsors
- Tidy up wiring
- Wait for LogiSystems to return controller
- Get on road certification
Completed
Stage 1 - Initalisation
- EV Kapiti Project Proposal
- Purchase Website
- Create Website
- Find sponsors
Stage 2 - Preparation
- Purchase donor vehicle (1996 Subaru Legacy 250T Wagon)
- Removed ICE
- Removed transmission
- Removed petrol tank and leads
- Cut back tray out for back battery box
- Removed front drive (RWD direct drive)
Stage 3 - Implementation
- Purchase EV components (see Parts page)
- Design battery boxes
- Create front battery box
- Design back battery box
- Design back motor mount
- Draw wiring diagram
- High Voltage
- Low Voltage
- Install charger and charging socket
- Create back battery box
- Create motor mount
- Create component box
- Create driver console
- Install hardened rear springs
- Install motor
- Create and install speed sensor mount
- Mount brake and power steering pumps
- Cleanup existing wiring harness
- Design and mount high voltage components
- Design and mount low voltage components
- Alter driveshaft and create motor coupling
- Attach EV components to mainboard
- Connect wiring
- !!! First Test Drive Successful !!!
Stage 4 - Finalise
- Connect dashboard gauges
- Connect power steering pump
- Purchased a full new set of batteries
- Secure batteries
- Final test drive before certification
- Top speed 100kmh in 10-15 secs
- Hill climb successful
- Blew controller!!
- AMP draw 350 (fuse at 400) controller rated for 750!!
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